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Stress and Phase Mapping using Neutrons - Engineering and Scientific Studies

Fei Tang, High Temperature Materials Lab, Oak Ridge National Lab, Oak Ridge, TN 37831

Neutron diffraction has been a unique method to measure stress deep inside materials. With the continuous instrument improvement, such as using double focusing monochromator, high accuracy computer controlled hardware, and fast data acquisition and analysis software, engineering stress measurement become highly efficient and automated. In addition, various ancillary equipments have been designed and added into neutron stress diffractometer, such as load frames with tension, compression, torsion, bending capabilities, XYZ sample table, furnaces, and superconductor magnets. These developments are greatly extending the instrument from a limited engineering tool to a powerful scientific probe for studying more complicated materials behaviors in different environment. In this talk, several selected examples of engineering and scientific neutron studies performed at HFIR will be introduced. To develop advanced welding and heat treatment techniques and enhance the materials fatigue life, residual stress mapping in cruciform high strength steel welds, and intensive quenched steel rods were performed. FEM modeling showed good agreement with the neutron and X-ray measurement results. To study a crack growth retardation phenomenon after an overload, elastic strain evolution in the vicinity of the fatigue crack tip during cyclic loading was measured in a series of compact-tension samples. Compressive strain fields were observed along the loading direction close to the crack tip following the overload. Using incoherent background scattering, measurement of spatial distribution of hydrogen content in the hydrogenated Zircaloy-4 alloy samples was attempted. Examples of in-situ neutron studies, including phase stress partitioning in Al/SiC composites from elastic deformation to final fracture during tensile tests, and some preliminary study of quasi-steady state welding stress field in an Aluminum plate, will also be introduced.

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